Layup and epoxy for the 108 glass + 93 carbon D-box wing (not made)

Layup and epoxy for the 108 glass wing
Layup and epoxy for the 93 carbon wing
Layup and epoxy for the 68 carbon/kevlar wing
Layup and epoxy for the 68 carbon/kevlar + 93 carbon D-box wing
Layup and epoxy for the 108 glass + 93 carbon D-box wing (not made)
Thoughts about a very light layup (not made)
 
Molding
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FYI: You need about 1,5 gram epoxy pr. 1 meter 24 NF carbon tow.

 The outer layer (glass 108 g/m^2) + 93 g/m^2 carbon: in D-box (about one third of the area)

 

Top

Bottom

 

Leading edge

12g

12g

(This is 12 gram epoxy with micro balloons to fill the very curved part of the leading edge)

Glass cloth

80

80

 

Carbon D-box

25

25

 

for the brush

  5

 

 

Total

122g

117g

 

 

(88 + 34)

(85 + 32)

The numbers in the paragraphs is the parted weight (resin + hardener).

 Epoxy for the main spar + inner cloth + other things:

 

Top

Bottom

Inner cloth (49 g/m2)

36g

36g

Mainspar#

51g

44g

Glass at the hinge line

 

9g 

Total

87g

89g

 

(63+24)

(65+25)

Use it all but don’t use more. 

Width of main spar (cut-out in balsa)

Distance from:             Top:                         Bottom:
centre of wing

0mm                         40mm                        32mm
250mm                         30 -                        24-
500mm                         17 -                        14-
750mm                         10 -                        8-
1000mm                         6 -                        5-
1350mm                         3 -                        3-

Main spar #2

3000 kN/mm2 (30/26)
Top:                       Bottom:

270                      270
240                      235
205                      200
170                      160
140                      130
120                      110
105                      90
90                        75
75                        60
65                        50
57,5                     40
50                        30
42,5                     20
35
27,5
20
(34,25m)              (29,40m)

51 gr. epoxy          44 gr. epoxy

 Total  of 63,65 meter 24 K tows.

+ 25mm UD carbon: 180cm +